Department of Composites and Carbon Materials

Research activity of the department of composite and carbon materials is oriented to theoretical studies and applications of modern nano-fibre, nano-particle and hybrid composite materials prepared on the basis of synthetic or inorganic materials and materials of organic origin. This activity includes two main directions, first composite materials for medical use on the basis of a biocompatible and biodegradable matrix, and second technical heat resistant composites with a matrix of ceramics.

Composite materials for tissue engineering and medicine
The Department of Composites and Carbon Materials works on biomaterials for potential substitutes for both soft and hard tissues, and develops materials that are as similar as possible to natural tissues from the viewpoints of their mechanical and structural properties and material composition. Concerning hard tissues, a focus is paid on the main components of bone, namely collagen and calcium phosphates that are process at the nanoscale at which they occur in natural bone.

1. Isolation, processing and characterization of collagen
Collagen, a unique natural polymer with a complex hierarchical structure and outstanding properties, constitutes a potential candidate for the construction of materials for use in the field of bone tissue regeneration. With respect to the limitations imposed by the complex processes applied in the processing of collagen from native tissue to the intended form, its application is limited. It is important that the balance be maintained between the successful processing of collagen into microstructured and nanostructured constructs and the preservation of its unique structure without some degree of denaturation.

2. Calcium phosphate nanoparticles for the repair of bone defects 
Calcium phosphates (CaP) have traditionally been used for the repair of bone defects due to their strong resemblance to the inorganic phase of the bone matrix. The wide variety of natural and synthetic CaP‐based biomaterials available today are used extensively in dental and orthopaedic applications owing to their high levels of biocompatibility, osteoconductivity and osteoinductivity. Various calcium phosphate calcium phosphates were isolated and utilized in order to obtain a suitable filler for the studied biocomposites. Bioapatite isolated or prepared from biogenic sources exhibits enhanced resorbability and a much higher degree of bioactivity than synthetic calcium phosphates.

3. Collagen-calcium phosphate nanolayers with controlled elution of antibiotics
Collagen/calcium phosphate/antibiotic coatings for orthopaedic implants in the form of a nanofibrous layer exerts a strong local anti-infection effect without indication of cytotoxicity and, simultaneously, leads to an increase in the rate of osseointegration necessary for the suitable fixation of the implant. It is expected that such a layer will be used particularly in the case of known prosthetic joint infections or as a preventative procedure regarding primary joint replacement in a potentially infected site.

4. Collagen composite scaffolds for bone surgery
Optimal bone replacement materials imitate the real bone composition and structure so as to allow for the functioning of repair mechanisms by providing a temporary porous scaffold that, in turn, provides mechanical support for cells up to the time that the tissue has regenerated and remodelled itself naturally. The application of collagen is problematic due to its poor mechanical properties, high swelling rate in aqueous environments, low structural stability and low level of resistivity to the enzymatic degradation of its untreated laboratory form. We demonstrated that the mechanical and structural properties of collagen can be improved via chemical cross-linking and via the creation of composite materials in which the collagen matrix is reinforced by polymeric fibres or calcium phosphate particles.

5. Collagen porous foams for wound healing
Collagen antibiotics-containing foams provide a promising tool for the local treatment and prevention of surgical site infection. Advantage of utilization of fish collagen, isolated from freshwater fish (Cyprinus carpio) skin, remains in lower antigenicity than its mammalian counterparts, low risk of the transmission of ruminant zoonosis, excellent biocompatibility, and promotion of direct cell adhesion and differentiation. Various construction of foams was developed and analysed in combination with different kinds of antibiotics, namely simple homogeneous foams, sandwich foams with variable porosity or composite foams prepared as combination of collagen nanofibrous reinforcement embedded in porous collagen matrix.

Research of preceramic polymers and their use in the development of ceramic foams, ceramic matrix composites and all-ceramic sandwiches
The Department also specialises in the development of unique composites for use at elevated temperatures. Such composites are produced from a range of fibres, e.g. basalt, glass and ceramic fibres, and are fabricated using ordinary laminating technology. They are then subjected to high temperatures in an inert atmosphere which significantly enhances their properties. We made particularly significant progress with so-called partially-pyrolyzed composites which are reinforced with basalt fibres. These materials have good mechanical properties and, unlike other fibre-based composites, they also exhibit a high degree of fire resistance.

1. Advanced ceramic foams from a pyrolysed polymer precursor
The research of the pyrolysis transformation of polysiloxane thermosets into Si-O-C ceramics is focused on simple basic polymethlylsiloxane and polymethyphenylsiloxane resins. The effects of the pyrolysis process on changes in the chemical structure of the material and on induced changes in mechanical properties at various degrees of this conversion in the range of 250 to 1000 °C have been investigated. Long-term experience with pyrolysis processes and newly acquired knowledge in the field of pyrolysis of polysiloxanes were used in the development of advanced ceramic foams, several principally different methods of cross-linked polymer precursor preparation have been tested, namely expansion of simple low molecular weight hydrocarbon compounds, utilization of epoxy particles as pore-forming templates or adding starch into the thermoset precursor prior its curing.

2. Ceramic sandwich materials
The experience with the production of ceramic matrix composites and the knowledge gained in the field of ceramic foam preparation are utilized in the development of sandwich material, all components of which are made of ceramic. A ceramic fibre reinforced composite with a nanocrystalline mullite - corundum structure was used for the outer bearing layers of this sandwich. The matrix of the bearing layers is formed of Si-O-C ceramics. The outer bearing layers were made separately by placing the fibres into a polysiloxane thermoset and its subsequent pyrolysis to 1000 °C. The core of the sandwich is formed of Si-O-C ceramic foam which was prepared by foaming the polysiloxane precursor by the addition of starch and subsequently pyrolyzed to a temperature of 1000 °C. The outer bearing layers were adhered to the foam core with an inorganic silicate adhesive and subsequently the sandwich was annealed to 1000 °C to cure the adhesive.

International Cooperation

Dipartimento di Elettronica, Informazione e Bioingegneria, Politecnico di Milano, Milano, Italy
Italy
Institute of Engineering Materials and Design, Faculty of Mechanical Engineering, University of Maribor, Maribor, Slovenija
Slovenija
Division of Cariology and Endodontology, School of Dentistry, University of Geneva, Geneva, Switzerland
Switzerland
National Tsing Hua University, Hsinchu, Taiwan
Taiwan
National University of Singapore, Singapore
Singapore
Indian Institute of Technology Madras, Medical Materials Laboratory, Chennai, India
India
AGH University of Science and Technology, Krakow, Poland
Poland
University of Vienna, Institute of Materials
Physics, Vienna, Austria
Austria
Institute of Macromolecular Compounds, Russian Academy of Science, St. Petersburg
Russia

Development of tissue engineering materials on the basis of polymer matrices and mesenchymal stem cells, osteoblasts and fibroblasts, (2012-2014), Dr. V.E. Yudin, biomaterials which consist of chitosan and other biocompatible matrices

Results

Sandwich and composite collagen sponge for controlled release of active substances, and method of preparation thereof

2023

The present invention relates to a method of preparation of a degradable sandwich collagen sponge with hemostatic effects, controlled degradation time and capable of controlled local release of active substances, for example antibiotics for use in wound dressings in surgery, orthopedics, traumatology and plastic surgery, comprising a low porous collagen core and highly porous collagen sponge as peripheral parts.

Publication:
T. Grus, T. Suchý, M. Šupová, H. Chlup, J. Hartinger (2023): Sandwich and composite collagen sponge for controlled release of active substances, and method of preparation thereof. EP 3 838 302, European Patent Office, date of publication 23.08.2023.
 

Image
Sandwich and composite collagen sponge
Fig. Sandwich collagen foam: section with noticeably stiff, low-porosity core and high-porosity boundary layers.

The investigation of batch-to-batch variabilities in the composition of isolates from fish and mammalian species using different protocols

2023

Procedures for processing and analysing collagen samples were evaluated and a study was carried out to provide a comprehensive description of the suitability of different methods of collagen isolation from a wide range of animal species and tissues in terms of reproducibility, quality and composition.

Publication: 
Š. Rýglová, M. Braun, T. Suchý, M. Hříbal, M. Žaloudková, L. Vištějnová (2023): The investigation of batch-to-batch variabilities in the composition of isolates from fish and mammalian species using different protocols. Food Research International 169, 112798. doi.org/10.1016/j.foodres.2023.112798
 

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The investigation of batch-to-batch variabilities in the composition of isolates from fish and mammalian species using different protocols.
Fig. Scheme of the sample processing and analysis procedure. FA, PA - fish and pig refers to isolates from process A and FB, PB from process B. FTIR - Fourier infrared spectroscopy, EDS - energy-dispersive spectrometer, SEM - scanning electron miscroscopy, SDS-PAGE - polyacrylamide gel electrophoresis. GAGs - glycosaminoglycans, AA - amino acids, Hyp - hydroxyproline.

The electron beam irradiation of collagen in the dry and gel states: The effect of the dose and water content from the primary to the quaternary levels

2023

The aim was to describe the impact of collagen in the gel and dry state to various doses of electron beam radiation (1, 10 and 25 kGy) which are using for food processing and sterilization Irradiation of collagen in different states has different effects: irradiation in the dry state mainly causes the breakdown of collagen molecules; irradiation of the gel with increasing doses causes a change in its mechanical properties, in particular an increase in its elastic modulus. Irradiation increases the cross-linking of scleroprotein molecules (with only partial degradation), but does not alter the composition and morphology of collagen, either in the gel or in the dry state.
The result was achieved in collaboration with the Faculty of Mechanical Engineering of the Czech Technical University in Prague, the Food Research Institute Prague, Nuclear Physics Institute CAS Řež and University of Chemistry and Technology Prague.

Publication:
M. Šupová, T. Suchý, H. Chlup, M. Šulc, T. Kotrč, L. Šilingová, M. Žaloudková, Š. Rýglová, M. Braun, D. Chvátil, Z. Hrdlička, M. Houška (2023): The electron beam irradiation of collagen in the dry and gel states: The effect of the dose and water content from the primary to the quaternary levels. International Journal of Biological Macromolecules 253 (2023) 126898. doi.org/10.1016/j.ijbiomac.2023.126898

Image
Fig. Representative SEM images of the collagen gel before irradiation (0 kGy) and the collagen gels irradiated with doses of 1, 10 and 25 kGy. The images in the left column were taken at a magnification of 20,000× (the bar represents 5 μm), and those in the right column at a magnification of 50,000× (the bar represents 2 μm)

Fig. 6. Representative SEM images of the collagen gel before irradiation (0 kGy) and the collagen gels irradiated with doses of 1, 10 and 25 kGy. The images in the left column were taken at a magnification of 20,000× (the bar represents 5 μm), and those in the right column at a magnification of 50,000× (the bar represents 2 μm).

Adipose-Derived Stem Cells in Reinforced Collagen Gel: A Comparison between Two Approaches to Differentiation towards Smooth Muscle Cells

2023

Publication:
E. Filova, M. Šupová, A. Eckhardt, M. Vrbacky, A. Blanquer, M. Trávničková, J. Knitlová, T. Suchý, S. Rýglová, M. Braun, Z. Burdíková, M. Schätz, V. Jenčová, M. Lisnenko, L. Behalek, R. Procházková, R. Sedláček, K. Kubasová, L. Bačáková (2023): Adipose-Derived Stem Cells in Reinforced Collagen Gel: A Comparison between Two Approaches to Differentiation towards Smooth Muscle Cells, International Journal of Molecular Sciences. 24(6) 5692. doi.org/10.3390/ijms24065692

Properties of Bovine Collagen as Influenced by High-Pressure Processing

2023

Publication:
M. Houška, A. Landfeld, P. Novotná, J. Strohalm, M. Šupová, T. Suchý, H. Chlup, J. Skočilas, J. Štípek, M. Žaloudková, M. Šulc (2023): Properties of Bovine Collagen as Influenced by High-Pressure Processing. Polymers 15(11):2472. doi.org/10.3390/polym15112472

The electron beam induced cross-linking of bovine collagen gels with various concentrations: The mechanical properties and secondary structure

2023

Publication:
H. Chlup, T. Suchý, M. Šupová (2023): The electron beam induced cross-linking of bovine collagen gels with various concentrations: The mechanical properties and secondary structure, Polymer 287, 126423. doi.org/10.1016/j.polymer.2023.126423

The comprehensive evaluation of two collagen gels used for sausage casing extrusion purposes: The role of the structural and mechanical properties

2023

Publication:
M. Šupová, T. Suchý, H. Chlup, J. Štípek, R. Žitný, A. Landfeld, J. Skočilas, M. Žaloudková, Š. Rýglová, M. Braun, J. Štancl, M. Houška (2023): The comprehensive evaluation of two collagen gels used for sausage casing extrusion purposes: The role of the structural and mechanical properties, Journal of Food Engineering 343 , 111387. doi.org/10.1016/j.jfoodeng.2022.111387

Exploring the influence of placing bi-directional E-glass fibers as protective layer under a CAD-CAM resin composite on the fracture pattern

2023

Publication:
C.M. Saratti, N. Scotti, A. Comba, J. Bijelic-Donova, T. Suchý, M. Abdelaziz, J.G. Leprince, G.T. Rocca (2023): Exploring the influence of placing bi-directional E-glass fibers as protective layer under a CAD-CAM resin composite on the fracture pattern. Dental Materials 39, 986–993. doi.org/10.1016/j.dental.2023.09.003

Reinforced composite hydrogel with cells

2023

Publikace:
L. Bačáková, E. Filová, Š. Pražák, I. Vacková, T. Suchý, M. Šupová, J. Šepitka, R. Procházková, V. Jenčová, E. Kuželová Košťáková, M. Lisnenko, D. Lukáš, J. Valtera (2023): Vyztužený kompozitní hydrogel s buňkami. (Reinforced composite hydrogel with cells.) Užitný vzor č.: 37438.

Micro-computed tomography evaluation of bone architecture in various forms of unilateral condylar hyperplasia

2022

Machoň, V.; Bartoš, M.; Suchý, T.; Levorová, J.; Foltán, R.: Micro-computed tomography evaluation of bone architecture in various forms of unilateral condylar hyperplasia. Journal of Oral and Maxillofacial Surgery. 2022, DOI: doi.org/10.1016/j.ijom.2022.05.008

pH Modification of High-Concentrated Collagen Bioinks as a Factor Affecting Cell Viability, Mechanical Properties, and Printability

2021

Stepanovska, J.; Otahal, M.; Hanzalek, K.;Supova, M.; Matejka, R.: pH Modification of High-Concentrated Collagen Bioinks as a Factor Affecting Cell Viability, Mechanical Properties, and Printability. Gels 2021, 7, 252. doi.org/10.3390/gels7040252

Problems associated with the assessment of organic impuritiesin bioapatites isolated from animal sources: a review

2022

Šupová, M.: Problems associated with the assessment of organic impuritiesin bioapatites isolated from animal sources: a review. Journal of the Australian Ceramic Society, 2022, 58 (1), 227 - 247. doi.org/10.1007/s41779-021-00678-y

Slow pyrolysis of waste polyethylene terephthalate yielding paraldehyde, ethylene glycol, benzoic acid and clean fuel

2022

Straka, P.; Bičáková, O.; Šupová, M. : Slow pyrolysis of waste polyethylene terephthalate yielding paraldehyde, ethylene glycol, benzoic acid and clean fuel. Polymer Degradation and Stability 198 (2022) 109900. https://doi.org/10.1016/j.polymdegradstab.2022.109900

a-deficient hydroxyapatite synthesis on the bioapatite bovine bone substrate study

2022

Pazourková, L.; Martynková, G.S.; Šupová, M.: Ca-deficient hydroxyapatite synthesis on the bioapatite bovine bone substrate study. Materials Today: Proceedings 52 (2022) 227–231. DOI: doi.org/10.1016/j.matpr.2021.11.412 

Medical device based on bioapatite and demineralized bone matrix for bone defect augmentation

2021

Publication:
Wolfová, Lucie - Šenková, A. - Suchý, Tomáš - Šupová, Monika - Karkoška, J. - Forostyak, S.: Medical device based on bioapatite and demineralized bone matrix for bone defect augmentation, 2021: Vlastník: Ústav experimentální medicíny AV ČR. Datum udělení vzoru: 2.2.2021. Číslo vzoru: 34826, Institucionální podpora: RVO:68378041; RVO:67985891

Parent crater for Australasian tektites beneath the sands of the Alashan Desert, Northwest China: Best candidate ever?,

2021

Mizera, J., Řanda, Z., Suchý, V., Strunga, V., Klokočník, J., Kostelecký, J., Bezděk, A., Moravec, Z., 2021. Parent crater for Australasian tektites beneath the sands of the Alashan Desert, Northwest China: Best candidate ever?, in Foulger, G.R., Hamilton, L.C., Jurdy, D.M., Stein, C.A., Howard, K.A., and Stein, S., eds., In the Footsteps of Warren B. Hamilton: New Ideas in Earth Science: Geological Society of America Special Paper 553, p. 323–334 DOI: doi.org/10.1130/2021.2553(25)

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